冷再生機(jī)作為道路養(yǎng)護(hù)領(lǐng)域的關(guān)鍵設(shè)備，其處理物料效率直接關(guān)系到工程進(jìn)度與資源利用水平。該設(shè)備通過(guò)銑刨、破碎、拌和等工序，將舊瀝青路面材料與再生劑混合，形成可重復(fù)利用的基層材料。其效率表現(xiàn)受多重因素綜合影響，需從設(shè)備性能、工藝參數(shù)、物料特性三個(gè)維度進(jìn)行系統(tǒng)優(yōu)化。

　　As a key equipment in the field of road maintenance, the material processing efficiency of the cold recycling machine is directly related to the project progress and resource utilization level. This equipment mixes old asphalt pavement materials with rejuvenators through processes such as milling, crushing, and mixing to form reusable base materials. Its efficiency performance is influenced by multiple factors and needs to be systematically optimized from three dimensions: equipment performance, process parameters, and material characteristics.

　　設(shè)備性能是效率提升的基礎(chǔ)。冷再生機(jī)的銑刨轉(zhuǎn)子轉(zhuǎn)速、行走速度及動(dòng)力匹配直接影響單位時(shí)間內(nèi)的物料處理量。例如，轉(zhuǎn)子轉(zhuǎn)速每提升10%，在相同作業(yè)寬度下，物料破碎效率可提高。但轉(zhuǎn)速過(guò)高可能導(dǎo)致刀具磨損加劇，需平衡效率與耗材成本。此外，發(fā)動(dòng)機(jī)功率與液壓系統(tǒng)的匹配度關(guān)重要，功率不足會(huì)導(dǎo)致設(shè)備頻繁過(guò)載，而功率過(guò)剩則造成能源浪費(fèi)。某型號(hào)冷再生機(jī)通過(guò)優(yōu)化液壓泵排量與發(fā)動(dòng)機(jī)扭矩曲線，實(shí)現(xiàn)能耗降低的同時(shí)，作業(yè)效率提升。

　　Equipment performance is the foundation for efficiency improvement. The milling rotor speed, walking speed, and power matching of the cold recycling machine directly affect the material processing capacity per unit time. For example, for every 10% increase in rotor speed, the material crushing efficiency can be improved under the same operating width. However, excessive rotational speed may lead to increased tool wear, requiring a balance between efficiency and consumable costs. In addition, the matching degree between engine power and hydraulic system is crucial. Insufficient power can lead to frequent overloading of equipment, while excessive power can result in energy waste. A certain model of cold regeneration machine achieves energy consumption reduction and operational efficiency improvement by optimizing the hydraulic pump displacement and engine torque curve.

　　工藝參數(shù)的精準(zhǔn)控制是效率優(yōu)化的核心。再生劑添加量需根據(jù)舊料級(jí)配與含水率動(dòng)態(tài)調(diào)整，過(guò)量添加會(huì)導(dǎo)致拌和時(shí)間延長(zhǎng)，不足則影響混合料質(zhì)量。某試驗(yàn)段數(shù)據(jù)顯示，當(dāng)再生劑用量控制在舊料質(zhì)量的3%-5%時(shí)，拌和均勻度與效率達(dá)到平衡點(diǎn)。行走速度需與銑刨深度匹配，速度過(guò)快會(huì)導(dǎo)致舊料破碎不充分，速度過(guò)慢則降低單位面積產(chǎn)量。通過(guò)設(shè)定速度區(qū)間，可實(shí)現(xiàn)日均作業(yè)面積提升。

　　The precise control of process parameters is the core of efficiency optimization. The amount of rejuvenator added needs to be dynamically adjusted according to the grading and moisture content of the old material. Excessive addition can lead to prolonged mixing time, while insufficient addition can affect the quality of the mixture. Data from a certain experimental section shows that when the amount of rejuvenator is controlled at 3% -5% of the mass of the old material, the mixing uniformity and efficiency reach the optimal balance point. The walking speed needs to match the milling depth. If the speed is too fast, it will cause insufficient crushing of the old material, and if the speed is too slow, it will reduce the yield per unit area. By setting a speed range, the daily operating area can be increased.

　　物料特性對(duì)效率的影響不容忽視。舊瀝青路面的老化程度、級(jí)配組成及含水率直接影響冷再生機(jī)的作業(yè)負(fù)荷。硬化嚴(yán)重的路面需降低行走速度并增加銑刨次數(shù)，而級(jí)配良好的舊料可減少破碎時(shí)間。環(huán)境溫度與濕度同樣關(guān)鍵，低溫環(huán)境下瀝青粘度增大，需適當(dāng)提高轉(zhuǎn)子轉(zhuǎn)速以增強(qiáng)破碎能力；高濕度物料則需通過(guò)預(yù)加熱或添加防黏劑改善流動(dòng)性。

　　The impact of material characteristics on efficiency cannot be ignored. The aging degree, gradation composition, and moisture content of old asphalt pavement directly affect the operating load of the cold recycling machine. Severely hardened road surfaces require a reduction in walking speed and an increase in milling frequency, while well graded old materials can reduce crushing time. Environmental temperature and humidity are equally critical. In low-temperature environments, the viscosity of asphalt increases, and it is necessary to increase the rotor speed appropriately to enhance the crushing capacity; High humidity materials need to improve their flowability by preheating or adding anti sticking agents.

　　為進(jìn)一步提升效率，可引入智能化技術(shù)。例如，配備在線級(jí)配檢測(cè)系統(tǒng)的冷再生機(jī)，能實(shí)時(shí)監(jiān)測(cè)混合料級(jí)配并自動(dòng)調(diào)整再生劑用量，減少人工干預(yù)。某智能冷再生機(jī)通過(guò)物聯(lián)網(wǎng)平臺(tái)，實(shí)現(xiàn)設(shè)備狀態(tài)遠(yuǎn)程監(jiān)控與故障預(yù)警，使非計(jì)劃停機(jī)時(shí)間降低。

　　To further improve efficiency, intelligent technology can be introduced. For example, a cold recycling machine equipped with an online grading detection system can monitor the grading of the mixture in real time and automatically adjust the dosage of the recycling agent, reducing manual intervention. A certain intelligent cold regeneration machine achieves remote monitoring of equipment status and fault warning through an IoT platform, reducing unplanned downtime.

　　冷再生機(jī)處理物料效率的提升需以設(shè)備性能為基礎(chǔ)，通過(guò)工藝參數(shù)的動(dòng)態(tài)優(yōu)化與物料特性的精準(zhǔn)把控，結(jié)合智能化技術(shù)，構(gòu)建、的作業(yè)體系。這不僅有助于縮短道路養(yǎng)護(hù)周期，更能推動(dòng)舊料循環(huán)利用，實(shí)現(xiàn)經(jīng)濟(jì)效益與環(huán)境效益的雙贏。

　　The improvement of material processing efficiency of cold recycling machines needs to be based on equipment performance, through dynamic optimization of process parameters and precise control of material characteristics, combined with intelligent technology, to build an efficient and energy-saving operating system. This not only helps to shorten the road maintenance cycle, but also promotes the recycling of old materials, achieving a win-win situation of economic and environmental benefits.

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